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crank hardness

Posted: Thu Oct 24, 2013 9:23 am
by David Kemp
From memory Jowett cranks have a special hardening done to them, If a crank is ground , does it destroy this process? Do the cranks need to be rehardened?

Re: crank hardness

Posted: Thu Oct 24, 2013 7:53 pm
by Drummond Black
David, I take it that you are referring to the Oval Web Crankshaft retro fitted to Javelin and Jupiter's. If not then the following is NOT relevant.

The Oval Web Crankshafts were manufactured from EN19 steel and were hardened using the nitriding process. The surface hardness for a new shaft was 600 VPN ( Vickers Pyramid Number ) or approx. 54 on the Rockwell scale. The Nitride process only goes a few thousands of an inch deep so when you have the Crankshaft reground then the hardened surface is removed. So it has then to go through the nitriding process again. Now this process does very slightly swell the steel so after the regrind and the re-nitriding the Crankshaft requires to be polished to the final dimension and to obtain the correct surface finish to allow it to run in the Lead Indium Bearings.

If you ignore the nitriding and polishing step then, from experience, the crankpins will wear a lot quicker.

Trust the above is of assistance. If you require more in-depth advice just PM me.

Regards Drummond

Re: crank hardness

Posted: Thu Oct 24, 2013 11:08 pm
by robert lintott
In view of the hardening applied would it be unusual to have to regrind an oval web crankshaft . I would have thought the bearing shells woud wear preferentially? What is the experience ? Bob

Re: crank hardness

Posted: Fri Oct 25, 2013 5:18 am
by Forumadmin
Most regrinds are due to failure rather than wear. I would expect at least 20000 miles before a regrind and how many of you have done that in a Jowett?
Premature failure is caused by poor fitting or bad oil delivery. It is not just about plonking new shells in. The fit of all the shells should be accurate both in the housing and on the shaft. Rods must be checked for twist. Case must be line bored. Everything must be clean.
Anti scuff paste and sympathetic running in will prevent early failure (perhaps).

Re: crank hardness

Posted: Fri Oct 25, 2013 3:12 pm
by robert lintott
Do you mean 200,000 ? Bob

Re: crank hardness

Posted: Mon Oct 28, 2013 8:08 pm
by Nick Webster
I can't find the article I want at the moment, not can I lay my hands on the various oval web cranks I have stored away. So from memory - it is worth saying there are two types of oval cranks. The first ones were made of a different material and cannot be hardened. The later ones do have EN19 identified somewhere on them.

Nick

Re: crank hardness

Posted: Tue Oct 29, 2013 10:13 am
by Forumadmin

Re: crank hardness

Posted: Tue Oct 29, 2013 9:16 pm
by David Kemp
So when did Jowett change to nitride cranks? & if an engine rebuild was necessary would it be worth hunting for a nitride crank?

Re: crank hardness

Posted: Tue Oct 29, 2013 9:40 pm
by johnairey
Oval cranks before mid 1959 can not be nitrided.

Re: crank hardness

Posted: Wed Oct 30, 2013 9:51 am
by Forumadmin
Worth reading the article referenced.

Re: crank hardness

Posted: Thu Oct 31, 2013 9:15 am
by David Kemp
Ihave long given up trying to use the Jowett gallery, been locked out ,kicked out …….it is a piece of doo doo...

Re: crank hardness

Posted: Thu Oct 31, 2013 10:09 am
by Drummond Black
I agree

Re: crank hardness

Posted: Thu Oct 31, 2013 4:10 pm
by Jack
David Kemp wrote:Ihave long given up trying to use the Jowett gallery, been locked out ,kicked out …….it is a piece of doo doo...
Have you tried e-mailing Keith?

I got locked out once, just sent Keith an e-mail and it was fixed in 5 minutes, he just reset the password for me which fixed the problem. I think I had used a different password for the Gallery to the main forum, which created the problem my end but it was fairly straightforward to fix.

Jack.